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VF66B Intelligent inverter

VF66B Inverter can realize your idea 100%.

VF66B Intelligent inverter VF66B Intelligent inverter

[Inquiries about product information and sales]

Please see a product sheet for product details.

Catalogue Download (23.7MB)


Drive Systems Sales Department, Industry Business Division
Tel: +81-3-3535-0652


1. Features and Functions

VF66 inverter can respond to many applications.

VF66B inverter is a versatile inverter which carries five functions in one set.
VF66B inverter which concentrated the motor drive technology which TOYODENKI has cultivated for years can drive an induction motor and EDmotor, therefore VF66B inverter can respond to many applications.
Control mode Induction motor ED motor
V/f
control
Speed sensorless vector control Vector control with
speed sensor
Position and Speed sensorless
vector control
Vector control with
position and
speed sensor
Speed control range - 1:150 1:1000 1:100 1:1000
Starting torque∗1 - 200% 200% 150% 200%
∗1. Cold starting, 75kW or more is max 150%.
∗2. Shows specifications in case of use combined with TOYO inverter motor.

*ED motor is a motor of small size, and high efficiency and energy saving, and can perform the same control as an induction motor.
 
Applications:
V/f control: Applies to the use which controls the speed of induction motors.
Fan, pump, compressor, mixer, conveyor, etc.
Speed sensorless vector control: Applies to a high torque run or more accurate speed control run than a V/f control.
Printing machinery, paper machines, injection machines for rubber and plastics, etc.
(In prolonged low-speed operation and regeneration operation at a low speed, it may be inapplicable.)
Vector control with speed sensor: Applies to high torque and a highly precise speed control run.
The winding machine of a film and metal, printing machine, crane etc.


Reduced maintenance cost

*Parts with a longer service life have been selected for items that required replacement.(∗ Design expected life)
Electrolytic capacitor, about 10 years
Fan motor, about 5 years
*Since a screw is not used, exchange of a fan motor is easy.
*A timer displays accumulated time which tells you to exchange parts.
VF66 parts


Simple setting function (simple mode)

Enables quick operation checks when installing the equipment.
With the simple mode function, the minimum parameters required are displayed. This prevents problems due to setting mistakes.
∗ When setting for use with extended functions, the advanced mode must be used.


Operates in the two modes

Two kinds of operation control modes and motor classification can be set up.
The two modes (operation control modes and motor classification) can be switched only by inputting an external signal into an inverter by  setting operation control mode and an electric motor parameter beforehand.
For example, operation which switches one set of a motor in sensorless control mode and control mode with a sensor can be performed.  Moreover, control mode can be set as ED motor and an induction motor, and it can switch and operate according to a use.
(∗ However, to switch two sets of motors, it is necessary to switch motor wiring by a contactor etc.)

Reduced running cost (using an ED motor)

The energy can be saved by ED motor which can perform efficient operation. And a running cost can decrease sharply, so that time to operate is long.
Running cost

Running cost


Design and adjustment support

The VF66B PC Tool software provides powerful support, from adjusting the inverter after installation to maintenance.

VF66B PC Tool menu screen
VF66B PC Tool menu screen
  • Console dataset function
  • Monitor function
  • Help function
  • Communication mode setting and language setting

Console dataset function
  • Function for uploading and downloading console setting data.
  • Data can also be copied between inverters.
  • Maintenance is simplified by saving the data for each unit on a PC.
Monitor function
  • Downloads and displays information from the inverter, such as the operating status and various phase currents and voltage statistics during protected operation.
  • Internal operation commands and internal sequence signals such as protected operation signals, and data such as output current and voltage, are displayed in real time on the PC screen.
Console dataset screen
Console dataset screen
  Monitor screen
Monitor screen (trend screen)


Auto tuning function

  • The VF66B inverter has an auto tuning function for measuring motor parameters such as resistance and inductance of the motor and automatically setting the parameters of the inverter.
  • This achieves optimal operation in all modes, whether the V/f mode, induction motor vector mode or ED motor vector mode.


2. List of Types

Type label

Type label
VF66B inverter 7.5kW 400V
VF66B inverter
7.5kW 400V

Applicable motor list

The motors which can be operated with this inverter are an induction motor and an ED motor. Select the rated current of an inverter above the motor rated current. The following is an example of combination with the standard motor of our products.
· 200V class : Motor rated voltage selects the form of 200V and 180V. In the case of ED motor, rated voltage selects 190V.
· 400V class : Motor rated voltage selects the form of 400V and 360V. In the case of ED motor, rated voltage selects 380V.

200V class
Type VF66B
Motor rated voltage
ED motor Induction motor
190V 200V 180V
VF66B-2R222 2.2kW 2.2kW 1.5kW
VF66B-3R722 3.7kW 3.7kW 2.2kW
VF66B-5R522 5.5kW 5.5kW 3.7kW
VF66B-7R522 7.5kW 7.5kW 5.5kW
VF66B-1122 11kW 11kW 7.5kW
VF66B-1522 15kW 15kW 11kW
VF66B-2222 18.5, 22kW 22kW 18.5kW
VF66B-3022 30kW 30kW 22kW
VF66B-3722 37kW 37kW 30kW
VF66B-4522 45kW 45kW 37kW
VF66B-5522 55kW 55kW 45kW
VF66B-7522 65, 75kW 75kW 55kW
VF66B-9022 90kW 90kW 75kW
VF66B-10522 - 150kW 132kW
VF66B-18022 - 180kW 160kW
400V class
Type VF66B
Motor rated voltage
ED motor Induction motor
380V 400V 360V
VF66B-2R244 2.2kW 2.2kW 2.2kW
VF66B-3R744 3.7kW 3.7kW 3.7kW
VF66B-5R544 5.5kW 5.5kW 3.7kW
VF66B-7R544 7.5kW 7.5kW 5.5kW
VF66B-1144 11kW 11kW 7.5kW
VF66B-1544 15kW 15kW 11kW
VF66B-2244 18.5, 22kW 22kW 18.5kW
VF66B-3044 30kW 30kW 22kW
VF66B-3744 37kW 37kW 30kW
VF66B-4544 45kW 45kW 37kW
VF66B-5544 55kW 55kW 45kW
VF66B-7544 65, 75kW 75kW 55kW
VF66B-11044 90, 110kW 110kW 90kW
VF66B-16044 132, 160kW 160kW 132kW
VF66B-20044 200kW 200kW 160kW
(180kW)
VF66B-25044 250kW 250kW 200kW
(220kW)
VF66B-31544 315, *375kW 315kW 280kW
VF66B-40044 375, *400kW 400kW 355kW
VF66B-50044 400, 500kW 500kW 450kW
VF66B-60044 600kW 600kW 530kW
VF66B-75044 750kW 750kW 670kW
VF66B-100044 - 1000kW 900kW

( Notes 1) Type of the ∗ mark has an unnecessary capacity reduction.
( Notes 2) At the time of use in vector control mode, when power supply voltage is the same as motor rated voltage, if it becomes 90% or more of rated speed, control precision etc. will fall.
( Notes 3) When using an induction motor by vector control with a speed sensor, motor rated voltage is used with 90% or less of supply voltage.


3. Standard Specifications

200V class
Type VF66B-##### 2R222 3R722 5R522 7R522 1122 1522 2222 3022
Applicable motor capacity (kW)*1 2.2 3.7 5.5 7.5 11 15 22 30
Rated output current (A) 10.0 17.0 24.0 32.5 46.0 62.5 87.0 121
Max. output voltage (V) 200 ∼ 220V(complies with input voltage)*2
Input power voltage (V) 3 phase 3 wire 200 ∼ 220V ±10% 50/60Hz ±5%
Input power factor *3 Delay about 0.7 (0.9)*4
Input capacitance
(kVA)*5
DCL is not attached 4.95 8.40 12.1 16.6 23.3 31.8 45.5 61.9
With DCL 3.54 5.85 8.74 11.7 16.4 22.4 32.5 43.6
DC reactor (Option) *6 DCL3R722 DCL7R522 DCL1122 DCL1522 DCL2222 DCL3022
Cooling system Forced air cooling

Type VF66B-##### 3722 4522 5522 7522 9022 15022 18022
Applicable motor capacity (kW)*1 37 45 55 75 90 150 180
Rated output current (A) 146 185 222 280 340 560 680
Max. output voltage (V) 200 ∼ 220V(complies with input voltage)*2
Input power voltage (V) 3 phase 3 wire 200 ∼ 220V ±10% 50/60Hz ±5%
Input power factor *3 Delay about 0.7 (0.9)*4 Delay about 0.9
Input capacitance
(kVA)*5
DCL is not attached 76.4 92.0 112 - - - -
With DCL 53.7 65.6 80.1 108 130 214 257
DC reactor (Option) *6 DCL3722 DCL4522 DCL5522 DCL7522 DCL9022 DCL7522
X2
DCL9022
X2
Cooling system Forced air cooling

400V class
Type VF66B-##### 2R244 3R744 5R544 7R544 1144 1544 2244 3044
Applicable motor capacity (kW)*1 2.2 3.7 5.5 7.5 11 15 22 30
Rated output current (A) 5.5 9.2 13.0 17.0 24.0 32.5 46.0 62.5
Max. output voltage (V) 380 ∼ 460V(complies with input voltage)*2
Input power voltage (V) 3 phase 3 wire 380 ∼ 460V ±10% 50/60Hz ±5%
Input power factor *3 Delay about 0.7 (0.9)*4
Input capacitance
(kVA)*5
DCL is not attached 4.95 8.36 11.9 16.3 23.2 31.7 45.4 61.8
With DCL 3.55 5.89 8.61 11.5 16.8 22.5 31.8 43.9
DC reactor (Option) *6 DCL3R744 DCL7R544 DCL1544 DCL2244 DCL3044
Cooling system Forced air cooling

Type VF66B-##### 3744 4544 5544 7544 11044 16044 20044 25044
Applicable motor capacity (kW)*1 37 45 55 75 110 160 200 250
Rated output current (A) 75.5 92.5 111 146 210 300 370 460
Max. output voltage (V) 380 ∼ 460V(complies with input voltage)*2
Input power voltage (V) 3 phase 3 wire 380 ∼ 460V ±10% 50/60Hz ±5%
Input power factor *3 Delay about 0.7 (0.9)*4 Delay about 0.9
Input capacitance
(kVA)*5
DCL is not attached 76.2 91.2 111 - - - - -
With DCL 54.1 64.7 79.0 107 157 225 281 348
DC reactor (Option) *6 DCL3744 DCL4544 DCL5544 DCL7544 DCL11044 DCL16044 DCL20044 DCL25044
Cooling system Forced air cooling

Type VF66B-##### 31544 40044 50044 60044 75044 100044
Applicable motor capacity (kW)*1 315 400 500 600 750 1000
Rated output current (A) 600 740 920 1110 1380 1840
Max. output voltage (V) 380 ∼ 460V(complies with input voltage)*2
Input power voltage (V) 3 phase 3 wire 380 ∼ 460V ±10% 50/60Hz ±5%
Input power factor *3 Delay about 0.9
Input capacitance
(kVA)*5
DCL is not attached - - - - - -
With DCL 439 557 696 836 1046 1394
DC reactor (Option) *6 DCL31544 DCL20044
X2
DCL25044
X2
DCL20044
X3
DCL25044
X3
DCL25044
X4
Cooling system Forced air cooling
∗ 1. Shows in capacity of general motor.
∗ 2. Voltage of higher than AC input voltage cannot be outputted.
∗ 3. Although it is a numeric value at the time of rated output, it changes by source impedance.
∗ 4. The value in brackets is the value when the optional DC reactor is connected.
∗ 5. Shows the value of rated output of applied motor. (Varies according to power supply impedance.)
∗ 6. In 5522 and 5544 or less, DC reactor is an option.


4. Common Specifications

Operation mode Induction motor ED motor
V/f control Speed sensorless vector control Vector control with
speed sensor
Position and Speed sensorless vector control Vector control with position and speed sensor
Capacity range 200V class: 2.2kW ∼ 180kW
400V class: 2.2kW ∼ 1000kW
Power source rating and variation 200V class: 200 ∼ 220V ±10%, 50·60Hz ±5%
400V class: 380 ∼ 460V ±10%, 50·60Hz ±5%
Overload capacity rating 150% (60s), 200% (3s)1
Control specifications Output frequency range 0.1 ∼ 400.0Hz
Maximum starting torque1 ----- 200% 200% 150% 200%
Speed control range4 ----- 1:150 1:1000 1:100 1:1000
Speed control accuracy4 ----- ±0.5% ±0.01% ±0.02%6 ±0.01%
Torque limit Powered operation
and regenerative
Range : 0 ∼ 200%
Normal powered, normal regenerative, reverse powered, reverse regenerative
Range: 0 ∼ 200% for each
Torque control Unavailable Available
Torque control accuracy ----- ±5%/rated (with a custom motor and adjusted combination) -----
Power constant output range
(PC range)
----- 1 : 44 1 : 1.33
PWM carrier frequency 1 ∼ 6kHz
Acceleration and
deceleration time
0.1 ∼ 3600.0s (0.1s pitch)
Other operational
functions
Inching, S-curve acceleration and deceleration, speed/frequency jump, droop control, regenerationstall preventation, instantaneous power failure restarting, DC brake, initial excitation3, rotation direction switching, auto tuning, protected retry, cooling fan on/off function, cumulative operation timer, torque boost2, stabilizer2, V/f characteristics (V/f constant, square reduction, broken line)2
Input signal Analog input 0 ∼ 10V/±10V/4 ∼ 20mA(A standard is 1ch. An option is 2ch at the time of a maxima. An external option is 2ch. Standard 1ch and 1ch of an option are enables as a 4 ∼ 20mA input in those inputs.)
Digital input (option) PROFIBUS, CC-Link, DeviceNet, OPCN-1, RS-485 (Modbus RTU) 
Rotational speed/
frequency command
0 ∼ 10V or ±10V (maximaum rotational speed/10V, maximum frequency/10V)
4 ∼ 20mA (maximaum rotational speed/20mA, maximum frequency/20mA)
±20000digit (maximaum rotational speed/20000 digit, maximum frequency/20000 digit)7
Torque command 0 ∼ ±10V (150%/-10V) ±10000digit (150%/7500digit)7
Terminal block input Sync mode/source mode switching possible
Fixed function terminal 1 contact: Normal operation command
Function terminal
5 input (standard)
6 input (option)
Preset rotational speed/frequency commands (7 kinds), acceleration and deceleration time selection (4 types), acceleration-deceleration operation using the contact, rotational speed/frequency hold, S-curve acceleration and deceleration prohibited, maximum rotational speed/maximum frequency reduction, droop control non-operation, torque control selection, reverse operation command, DC brake command, initial excitation command, external failure signal (4 contacts), traceback external trigger, second setting block selection, emergency stop B contact, rotational speed/ frequency command terminal block selection, reverse operation command, forward jogging command, reverse jogging command, emergency stop A contact, protective operation reset
Output signal output for meters of
rotation/frequency
PWM pulse of rotational speed or PWM pulse of output frequency of 6 times (analog meter can be connected· The concurrent use with standard analog output is improper.)
Analog monitor output 0 ∼ ±10V (A standard is 1ch. An option is 2ch and 1ch of an option are enables as a 4 ∼ 20mA input in those inputs.s)
Output items: output voltage, output current, output torque, rotational speed/output frequency, rotational speed command/frequency command, internal PLC output, etc
Function terminal
2output (standard)
2output (option)
Open collector output
Output items: rotational speed/frequency detection (2 kinds), setting attainment, torque detection (polarity and absolute value, 2 kinds), outage, overload pre-alarm, retrying, operating in reverse, protected operation code, operating, Timer 1 progress, Timer 2 progress, second setting block selected, under a cooling fan's failure
Console monitor display Output frequency, rotational speed, rotational speed/frequency command value, output current, output torque, DC voltage, input-output terminal check, protection history, other
Protective function Overcurrent, DC link overvoltage, low voltage, over speed/over frequency, over torque, motor overheating, fin overheating, charging resistor overheating, output overload (electronic thermal), IGBT protected operation, memory error, current sensor error, start congestion, communication time-out error,speed control error, fast current limit operation, etc
Built-in PLC8 Program capacity 16kB, about 1024steps
Sequence
Input: 5 (standard), 12 (option), communication input from host CPU (option)
Output: open collector 2 (standard), 4 (option), contact output (1a,1c), communication output to host CPU (option)
Internal relay typess: input relay, output relay, on timer relay, off timer relay etc.
Command: A contact, B contact, C contact, polarity inversion, addition, subtraction, multiplication,division, residue etc. (about 30 types)
Function
(super block)
PI amplifier, speed control etc. (about 15 types)
PC Tool Console Dataset (parameter setting), Control Block Editor (built-in PLC editing) Help tool (help function), VF monitor (operation and protection monitor), Communication (function which chooses a communicative setups and window language)
Environmental conditions Operating temperature: 0 ∼ 50°C
Humidity: 20 ∼ 90%RH (no condensation)
Altitude: 1000m or less
Storage temperture: -20 ∼ 60°C
Atmosphere: No corrosive gas, metal powder, oil etc.
Vibration: 5.9m/S² (0.6G or less, 10 ∼ 55Hz) JIS C 60068-2-6 compliant
Protective structure of unit IP00 (JIS C 0920): The open type structure which is not specially taken into consideration about the protection to a human body, the protection to a break-in of a solid object, and the protection to permeation of water.
Notes: ∗1 At cool temperature, 75kW or more is max 150%. ∗5 Support coming soon
∗2 V/f control only ∗6 With speed control range restricted to 1 : 10
∗3 Induction motor vector control only ∗7 Using communication option
∗4 Using Toyo Denki custom motor ∗8 Control Block Editor of PC tool is required for an edit of PLC built in the inverter.
∗ Specification may change without notice.

5. VF66PCTool Download

Software
VF66PCTool
Ver. 1.09.0012 Updated: July, 2010

The manual has been divided into 7 files for ease of download.
Installer Manual
DISK1 DISK2 DISK3 DISK4 DISK5
DISK6 DISK7

Document VF66PCTool Operating Manual
Control Block Editor Function Manual_B

To use VF66PCTool, optional USBIF66-Z (QS23174) cable required.
USBIF66 driver

[Inquiries about product information and sales]

Please see a product sheet for product details.

Catalogue Download (23.7MB)


Drive Systems Sales Department, Industry Business Division
Tel: +81-3-3535-0652

  (C) 2010 TOYO DENKI SEIZO K.K. All Rights Reserved